Wednesday, December 18, 2013

Continuous Industrial Process For Crude Oil From Algae In Under An Hour Created

From "Algae to crude oil: Million-year natural process takes minutes in the lab" on ScienceBlog:
Engineers have created a continuous chemical process that produces useful crude oil minutes after they pour in harvested algae — a verdant green paste with the consistency of pea soup.

The research by engineers at the Department of Energy’s Pacific Northwest National Laboratory was reported recently in the journalAlgal Research. A biofuels company, Utah-based Genifuel Corp., has licensed the technology and is working with an industrial partner to build a pilot plant using the technology.

In the PNNL process, a slurry of wet algae is pumped into the front end of a chemical reactor. Once the system is up and running, out comes crude oil in less than an hour, along with water and a byproduct stream of material containing phosphorus that can be recycled to grow more algae.
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The products of the process are:
  • Crude oil, which can be converted to aviation fuel, gasoline or diesel fuel. In the team’s experiments, generally more than 50 percent of the algae’s carbon is converted to energy in crude oil — sometimes as much as 70 percent.
  • Clean water, which can be re-used to grow more algae.
  • Fuel gas, which can be burned to make electricity or cleaned to make natural gas for vehicle fuel in the form of compressed natural gas.
  • Nutrients such as nitrogen, phosphorus, and potassium — the key nutrients for growing algae.

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